2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Planned to pull the tank and saw the great info here. This product can be used on golf cart fenders, tires, floor mats and tops. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Find the gas tank and remove the three bolts holding it down. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Drain fuel from the carburetor drain screw with a pan. Remove the two bolts on the rear seat area of the cart. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. New posts. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. OEM: 1013032, 101582902; 5706. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Take photographs before removal for easy reassembly. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Take the seat off of your cart by removing the connecting screws. Under NO circumstances should you attempt to fix your golf cart on your own. 355. I needed to swap out a blown motor on my Club Car and googled this thread. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Drill through the crack in a V shape and put a plastic weld on the rear. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. First up, I will convert the tired 1700cc to EFI. Run a heat gun over the plastic surfaces such as trims. Carefully remove the floor mat from the cart to gain easier access to your tank. Paint the cart using acrylic or plastic-fusion paint. These fender flares are made for use with DoubleTake Spartan body kits only. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Here's a couple diagrams that show all the bolts and mounting points. Carefully insert the hose into your golf carts gas tank opening. Consider using an air compressor on tight areas if needed. Let us know if you have any questions. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Reconnect power. Home. Once the screws are removed, you can lift the windshield off the body. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. It is attached to the golf cart with four metal brackets. . The lift kit has a hand crank that you use to raise and lower the golf cart. . 4. Tighten the bolt and start the golf cart. Please check out our other videos for the remaining videos. Does that drawing come from a parts diagram? Multiple coats may be needed to get the desired shade. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Locate the knob at the bottom of the tank and unscrew it. Take your time and you'll be fine. . Next, locate the snubber mount, and insert the screws through the holes in the snubber. Clean up the area while the sealant is drying. Remove the 7/16 bolts at the back of the cart. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Lift the body from the hinges and take it off the cart from the front. you will need to clean off the old tape install new tape. 6 Lift with 14 Colored Wheels with Turf Tires. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. A golf cart jack is a device that raises and lowers the golf cart. Diode When you remove it and check for a possible loose connection ( ??? ) Club Car motor is stuck on the input shaft. In this case, give a drying time of about half an hour before you apply the second coat. Add To Wish List. The outside crack I grind out and repair with fiberglass. Peel the backing paper and place the film in the desired position. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Adhere to the drying time specified on the paint can, between two coats. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. OEM: 1016868; 3214. orders are taking longer than normal. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Free shipping for many products! pull the rear body off by sliding it forward, lifting, and removing it. However, golf carts Hi there. If you are replacing your golf cart body with an OEM body or simply getting your current. Wash off the sanding dust using cold water from a garden hose when the sanding is completed. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. These screws are usually located in the corners of the windshield. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! It's pretty easy to remove a Club Car Body. Next, 12 item(s) - Page 1 of 1 Items. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit connected to the forward/reverse switch. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? It is used on Club Car golf carts to indicate that the cart has two seats. Drying of paint usually takes up to half an hour. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. "WOW" is all I can say. You really have gone above my greatest expectations. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. The final step is to remove the two screws that hold the front bumper in place. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Join Date: Sep 2008. Do I have to remove body cover to replace a Club Car DS gas tank ? The hood skin is then popped out of place Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. JavaScript is disabled. These diagrams are more than I ever could have guessed to get. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. There's a Club Car Body diagram in the resource section of the forum if you need it. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Posts: 103 Re: Body removal . Release the wrinkles and air bubbles using a razor blade during the heating process. Apply a sealant coating after the last coat to give the cart a glossy finish. Jan 23, 2011 #3 WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 Do I also need to pull body work on a Carryall Turf 2 to get the tank out ? Thanks again everyone. The front was the trickiest. Flip tow/run switch to tow. Wash the area with water from a hose to get a spraying action. Its important to remember the position of the three wires I can't thank you enough. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Allow the paint to dry completely. Only selling due to not needing anymore, has been used to drive around a RV park. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Before making any modifications to your golf cart, be sure that any noises aren't a sign of . The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. There is a yellow wire that goes over to the solenoid. Just drained the tank too. Use this information at your own risk. Take the front seat off followed by the charging receptacle. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car: . Remove the engine and seat from the golf cart. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. JavaScript is disabled. OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). These screws are located on the bottom of the bumper. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Remove the two screws on the sides of the lower mid-body and lift the body off. 3. Your email address will not be published. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Learn More About the Special Deals First! Loosen the bolts of the rear seat and take them off. Once the screws are removed, you can lift the body off the frame. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Find it here. Fix some plastic tape on the front side so that the weld doesnt push through. By using the content on this website, you agree to the terms outlined in this disclaimer. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Check the instructions on the paint to find out the ideal drying time. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Yamaha G2 Golf Cart. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Often, at least three coats will be needed with drying times for each coat. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). First, you need to find a body that is compatible with your Club Car. Assuming your 99 is like the older DS's, there really isn't too much to it. Free shipping. Remove the fuel line and vent tube from the tank. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. 25 to 30cm from the drive clutch shape and put a plastic body my Club Car used an indestructible resin! 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